Process Optimization

Customized Facility Visits That Ensure High-Quality Machine Optimization

Process Optimization: Driving Your ROI

At Thomas Processing, it’s our top priority to ensure your tablet coating machinery is operating at maximum efficiency. That’s why we don’t just sell you tablet coating machinery and wish you the best of luck. After installation, one of our process experts comes to your facility and assesses your coating processes and operations to ensure your equipment is running as expected, delivering a greater return on your investment.

Our Process Optimization Solutions

During a process optimization visit, we investigate all areas of the tablet coating process, including:

  • Coating process parameters and recipes
  • Mixing procedures
  • Operating procedures
  • Maintenance procedures
  • Cleaning procedures
  • Condition of the coating equipment
  • Potential equipment upgrades and improvements

Experienced Process Experts Providing Customized Visits

Our process experts have worked with companies in all areas of the nutraceutical and pharmaceutical industries, evaluating different types of equipment against our state-of-the-art technology.

Our process optimization visits can range from one day to several, depending on your needs, and are customized to fit into the desired scope of your work. From there, we build recommendations and improvements based on your existing situation and enhancement opportunities.

Increase Your Productivity With Process Optimization Services

With Thomas’s process optimization services, increased productivity is seamless. Discover what you’ve been missing today.

Schedule Service

The Benefits of Process Optimization

Our process optimization processes for tablet coating has a wide range of benefits like:

  • Improved efficiency
  • Improved coating uniformity
  • Improved tablet appearance
  • Reduced tablet defects
  • Reduced process times
  • Reduced cleaning times

We explore potential equipment upgrades and improvements. Our experts arrive onsite to look for any opportunities to eliminate time wasted on inefficient practices and ensure your systems are running at top performance. We can focus on your entire coating operation or a few processes to ensure optimal performance. At the end of our visit, one of our engineers provides you with a comprehensive report covering our findings and solutions for improvement.

Equipment Maintenance

Tablet coating machinery requires routine maintenance and calibration services to keep your operations running smoothly.

Learn More

Customized Coating Training for Your Unique Processes

Along with process optimization services, Thomas also offers several training programs to fit your unique tablet coating needs. We provide a two-day course in operator and KORTEX MAX training and a five-day course combined with operator/supervisor/maintenance training.

Our flexible programs are tailored to your requirements, setting your operations up for higher performance. We help your employees develop the knowledge and skills necessary to operate and maintain your coating system to keep your production running smoothly.

Our courses include:

  • Two-day coating system operator process controls training
  • Two-day KORTEX MAX controls training
  • Five-day operator, maintenance, and supervisor training

We provide unprecedented levels of knowledge to make sure you receive the maximum return on your investment. Our technical experts give you all the details you need for optimum coating processes, from the importance of tablet coating to the purpose of every component in your tablet coating system.

Advantages of our training courses include:

  • Conducted at your site on your specific equipment
  • Training course materials included for all attendees
  • Small class sizes that include six to eight attendees per class
  • Classroom plus hands-on training
  • Conducted for multiple shifts
Close up view of tablet uncoated tablets on a conveyor belt

Start Your Partnership Today

We have a tradition of building innovative machines that lead to long-standing customer partnerships. Contact us today to start your tablet coating journey with us.