Key Points
- By switching from traditional single-tip tooling to a six-tip configuration, you can increase your tablet output by 500% and reduce your overall operating costs.
- Performing tooling inspections regularly allows you to fix tablet manufacturing issues before they arise.
- Refurbishing your outdated tablet press is another way to reduce production costs in manufacturing tablets.
- If a poorly trained, unqualified employee makes a mistake, your tablet press or its tooling could be damaged, costing you a significant amount of money.
- Not only can you reduce production costs in manufacturing tablets, but you can also implement coating cost reduction techniques in the pharmaceutical industry.
- Smaller production tablet coating systems save you money by providing the perfect- sized coater for your operation.
- Another coating cost reduction technique in the pharmaceutical industry is to use a continuous coating process.
- Investing in a zero-waste machine for your tablet manufacturing facility helps reduce production costs in manufacturing tablets.
- You can also reduce production costs in manufacturing tablets by avoiding costly repairs with process optimization and equipment maintenance services.
Four Ways To Reduce Production Costs in Manufacturing Tablets
Here are four innovative ways to reduce production costs in manufacturing tablets:
Use Multi-Tip Tooling
Using multi-tip tooling in tablet manufacturing significantly reduces production costs. By switching from traditional single-tip tooling to a six-tip configuration, you can increase your tablet output by 500%, which can reduce your manufacturing costs.
Perform Tooling Inspections Regularly
Performing tooling inspections regularly allows you to fix tablet manufacturing issues that result from damaged tools before they arise. This improves your quality and consistency and reduces production costs.
Refurbish Your Outdated Tablet Press
Refurbishing your outdated tablet press is another way to reduce production costs in manufacturing tablets. Tablet press engineers can evaluate your press to determine if refurbishing it is the best solution. A refurbished tablet press project can range from fixing minor issues and adding new features to completely rebuilding the press to meet FDA regulations.
Invest in Employee Training
If a poorly trained employee makes a mistake, your tablet press or its tooling could be damaged, costing you a significant amount of money. That’s why ensuring that your tablet press operators are properly trained is another crucial way to reduce production costs in manufacturing tablets.
Four Coating Cost Reduction Techniques in the Pharmaceutical Industry
Not only can you reduce production costs in manufacturing tablets, but you can also implement coating cost reduction techniques in the pharmaceutical industry. Here are four ways to reduce tablet coating costs:
Consider a Small Production Batch Coater
The first way you can reduce costs during the tablet coating process is to consider investing in a small production batch coater. Smaller production tablet coating systems save you money by providing the perfect-sized coater for your operation.
Designed and manufactured with the latest tablet film coating technology, pharmaceutical tablet production line equipment also offers an improved good manufacturing process (GMP) that prevents material waste and reprocessing during start-up and shutdown and reduces your operating costs. Investing in a small production batch coater that meets GMP requirements, including fewer screws and removable equipment parts, improves cleanability and reduces production plant GMP space requirements.
Use a Continuous Coating Process
Another coating cost reduction technique in the pharmaceutical industry is to use a continuous coating process. Continuous coating machines offer excellent uniformity, higher throughput, reduced coated tablet stress, and decreased product waste, resulting in lower operating costs.
Some continuous coating machines are equipped with a zero-waste gun sequencing process that ensures some of your tablets are fully coated. The other half have minimal coating, which reduces waste and saves you money in the long run.
Invest in a Zero-Waste Machine
By investing in a tablet coating machine equipped with a zero-waste gun sequencing process, you get a zero-waste machine that lowers your operating costs and helps you achieve zero-waste operation status.
Investing in a zero-waste machine for your tablet manufacturing facility has a variety of other benefits:
- Reduces waste management and disposal costs
- Prevents regulatory complications associated with waste management
- Helps achieve a green business status
- Improves material flow and your bottom line
Find a Reliable Tablet Coating System
The final coating cost reduction technique in the pharmaceutical industry is to find a reliable tablet coating system that lasts. That way, you don’t have to worry about costly repairs and part expenses.
You can also avoid expensive repairs by keeping your tablet coating machinery reliable with process optimization and equipment maintenance services. With process improvements and preventive maintenance, you get another cost reduction technique in the pharmaceutical industry that:
- Improves efficiency
- Improves coating uniformity
- Improves tablet appearance
- Reduces tablet defects
- Reduces process times
- Reduces cleaning times
Reduce Production Costs in Manufacturing With Thomas
At Thomas Processing, we design and manufacture our tablet coating machinery to help reduce production costs in manufacturing tablets. Thomas’s smaller production tablet coating systems save you money by providing the perfect-sized coater for your operation.
We’re also experts in the continuous flow process, a coating technique where tablets are coated nonstop using one process at one facility without break times. Our newest continuous coating and zero-waste machine, the Accela-CTC 500, results from new advancements in continuous coating process technology that aim to lower your operating costs.
At Thomas, we never stop innovating coating cost reduction techniques in the pharmaceutical industry that reduce your production costs. Contact us today to learn more about how we can help reduce your tablet coating costs.
